The current study focuses on building a 2dimensional finite element model to simulate the orthogonal machining process under a dry machining environment in a commercially available fea solver ls dyna. In order to ensure convergence and robustness, explicit algorithms are often used. In some cases the sliding energy went negative indicating a contact instability. The time step size can be increased to 28 s in a forming simulation, but the sliding energy in the glstat file should be observed with care. Pdf selective mass scaling and critical timestep estimate for. Explicit methods are very fast as there is no matrix inversion and the mass matrix is lumped or diagonal. When ls dyna terminates, all scratch files are destroyed. The new continues surface cap model cscm was successfully used by federal highway. Jan 23, 2006 i have converted the model into an ls dyna model employing solid168 elements, and in the process have run into several roadblocks, most of which had to do with incompatibilities between implicit and explicit analysis types. In a very simplified explanation, lsdyna will look at the total force on each node from the previous time step, use that to find the acceleration of th.
Selective mass scaling and critical timestep estimate for. The smoothed particle hydrodynamics sph method can avoid this class of problems and has been successfully applied to simulate fracture of solids. Lsdyna is one of the codes developed at livermore software technology corporation lstc. Simscale cfd, fea, and thermal simulation in the cloud cae. Nonlinear numerical simulation for reinforced concrete. Ls dyna also has an optional galerkin axisymmetric element, which leads to a time independent mass vector. Scaling mode shapes in outputonly structure by a masschange. Introduction to the explicit finite element method for. Optionally the scaling can be performed on multiple copies of the selected elements.
Reference case studies of rc beams with different reinforcement ratios and beamcolumn joints are modeled using lsdyna software. For structural analysis problems where pressures are low the galerkin approach works best, but in problems of hydrodynamics where pressures are a large fraction of the elastic modulus, the petrovgalerkin approach is superior since the. If a mass scaling factor is to be given, it needs to be at least 1 and abaqus documentation shows examples where as high as 50 to 500 have been used as values. The fully automated contact analysis capability in ls dyna is easy to use, robust, and validated. Cutting process is a typical nonlinear deformation problem, which involves material nonlinear, geometry nonlinear and the state nonlinear problem. In this case, less mass scaling and low punch velocity should be used. Specialized features developed specifically for the automotive, aerospace, government, manufacturing industries. For an analysis using interface segments the execution line in the first analysis is given by. Using selective mass scaling only the high frequencies are affected, whereas the low frequencies rigid body modes are not influenced. Mass scaling commonly referred to as weigh scaling has been an approved scale method in alberta for several years as an alternative method to scaling each log. It concludes with the recent developments of sms and an overview of supported featues as well as with a short overview of some examples. I used the mass scaling option to help increase the computational efficiency because without mass scaling, my simulation is taking days to run.
Numerical simulation of metal cutting process based on. Single point incremental forming simulation in lsdyna youtube. Mass scaling for minimum time step size adjusting density to user defined time step size. In a very simplified explanation, ls dyna will look at the total force on each node from the previous time step, use that to find the acceleration of th. Check joints checking the validity of the joints without the use of an advanced tool can be a very meticulous and time consuming task. The considered mass scaling preserves the element translational inertia, while it modifies the rotational one. Single point incremental forming simulation in lsdyna.
In addition, the use of multiple mass scaling definitions is also tested. Ls dyna software package is with unlimited elements and capabilities. Feb 20, 2016 this is my second try to simulate incremental sheet forming in ls dyna. The fully automated contact analysis capability in lsdyna is easy to use, robust, and validated. Various quantities like displacement scale factors can be set for the entire model or by parts. In this case, mass and time scalings are used to allow for. Although most quantities are for postprocessing, some apply to the preprocessing phase as well. Technical support team at livermore software technology orporation lst. Lsdyna calculates your solution by running over all the nodes in the model at each time step.
Lsdyna is a general purpose finite element code for simulating complex structural problems, specializing in nonlinear, transient dynamic problems using explicit integration. The work material used in this study is aluminum 6061t6 alloy. Pdf applications of variationally consistent selective mass. Finite element simulation of metal cutting using ls dyna. Rid, gives the parent element id for adapted elements. Check out simscales new cloudbased collaboration capabilities.
Jul 09, 2018 after some initial adjustments to lsdyna, including integrating lsgpart an alternative nested dissection strategy based on halflevel sets, the group ran a small dummy engine model with 105 million degrees of freedom to begin their analysis of the softwares scaling. Simscale is a fullcloud cae software that helps you perform simulations of cad models and grants you access to over 100,000 free engineering projects. If both the factor and dt parameters are omitted, a default mass scaling value of 1. Ramaiah school of advanced studies, bengaluru element library available in lsdyna element formulation hourglassing negative volume mass scaling session topics 2. Lsdyna software package is with unlimited elements and capabilities. These problems consist of a set of reference elements and a set of test elements with identical geometries. Here only highfrequency modes are affected by the extra bulk and these only have a. The scaling direction and factor can be specified using various methods for maximum flexibility to suit different user needs. Although most quantities are for postprocessing, some apply to the preprocessing phase as w. Report dso201408 evaluation of nonlinear material models. Today, the realistic simulation of complex industrial problems requires using industrial codes. Lsdyna also has an optional galerkin axisymmetric element, which leads to a time independent mass vector.
However, small step size prevents this method from being useful for routine analysis work. Selective mass scaling sms can be used to control the required run time by increasing the model critical time step by adding artificial. This talk answers the question why sms is newsworthy and dicusses the theory and implementation behind it including the difference between cms and sms and when and how to usw sms. The lsdyna environment for nx advanced fem and nx advanced simulation enables engineers to build finite element models and define solution parameters for the lsdyna solver.
On the improvement of computational efficiency of smoothed. You can then fringe the added mass per element using lsprepost by. Negative dt2ms values imply mass scaling will be implemented if time step values fall to lower than tssfac dt2ms when the dynamic effect is big, such as in crash forming simulation. One of the key objectives of this thesis is to document the use of ls dyna to model metal cutting, allowing other researchers to more quickly. An alternative to conventional mass scaling is the selective mass scaling sms introduced by lsdyna. Sms is at the moment not available in combination with other contraint definitations, e. If both parameters are included, the mass is first scaled by the value assigned to the factor parameter and then possibly scaled again, depending on the values assigned to the dt and type parameters.
Ls dyna iinf ls dyna rrtf default names for the output file, binary plot files, and the dump file are d3hsp, d3plot, d3thdt, and d3dump, respectively. Computational and multiscale mechanics group cmmg at lstc offers the stateoftheart capabilities of cae tools in product design and engineering. Selective mass scaling usage selective mass scaling can be performed on the entire model or a subset of parts. The environment immerses engineers with familiar lsdyna language for element definitions, loads and boundary conditions, solution parameters and other common lsdyna. Other readers will always be interested in your opinion of the books youve read. Ansa checks the validity of all the joint definition of ls dyna.
However, the associated computational cost is increased considerably for. The tran option is only available when the copy element option is activated. Selective mass scaling sms welcome to the lsdyna support. Since the critical time step is limited by the highest eigenfrequency of the system, it would be preferable to focus the mass scaling to the upper eigenfrequency domain which generally only contains small amounts of kinetic energy. If youd like to skip ahead to the results of their research, download the white paper now. Selective mass scaling for explicit finite element. This application allows to control the calculation process. Ramaiah school of advanced studies, bengaluru elements available in dyna different. Several methods can be used with lsdyna to accomplish this. Use module load name to load ls dyna with a particular software version.
Using selective mass scaling only the high frequencies are affected. I have been working on an analysis in lsdyna which models a metal implant being inserted into a human leg bone. Search in access database datagridview bindingsource filter part 12 duration. I was able to overcome most of these problems and come up with an ls dyna model that at least starts the solution process. Scaling mode shapes in outputonly structure by a mass. The simplest method is to use a large mass density for the blank. This interface is used to organize personal display preferences. Have the same time step size for all elements by adjusting density. Selective mass scaling starting from ls dyna version 971 revision 3 and higher, users can now use a new form of mass scaling termed as selective mass scaling which is much more accurate than the default mass scaling since it does not scale the rigidbody mass. Selective mass scaling in ls dyna to reduce nonphysical inertia effects. Ls dyna periodically looks for this file and if found, the sense switch contained therein is invoked and the d3kil file is deleted. Two tests are performed in which the mass scaling is performed at. Apr, 2018 the finite element method fem has been extensively applied to model failure of ice but suffers from mesh distortion especially when fracture or fragmentation is involved.
Effects of mass scaling hi all, im currently working using abaqus explicit to simulate a needle moving at 0. A selective mass scaling technique, based on a linear transformation of the element degrees of. Lsdyna iinf lsdyna rrtf default names for the output file, binary plot files, and the dump file are d3hsp, d3plot, d3thdt, and d3dump, respectively. The various techniques of mass scaling, via the type and factor parameters, are tested for the fixed mass scaling and variable mass scaling options.
Selective mass scaling sms this talk answers the question why sms is newsworthy and dicusses the theory and implementation behind it including the difference between cms and sms and when and how to usw sms. This report presents a study performed to validate a new concrete constitutive material model implemented in lsdyna finite element program by adaptec in 2007 for concrete dam applications. For the simulation of failure in quasistatic, and if making use of implicit schemes, the convergence is often problematic. One can employ mass scaling in a selective manner by artificially increasing material density of the parts you want to massscale. Whether youve loved the book or not, if you give your honest and detailed thoughts then people will find new books that are right for them. A masschangebased method based on outputonly data for the rescaling of mode shapes in operational modal analysis oma is introduced. The mass of small or stiff elements is increased to prevent a very small timestep. Lsdyna is available on owens and oakley clusters for both serial smp. Setting set display options figure 1 setting interface. Ls dyna analysis for structural mechanics 2014 proprietary information to predictive engineering, please do not copy or distribute page 2 of 105 acknowledgements these notes were constructed from numerous sources but special thanks should be given to the following people. Then ncsa ran the models with specialized lsdyna variants on blue waters, their cray supercomputer system. The energy ratio is 1 for sms and the run without mass scaling, but delivers additional energy for cms. If i use the mass scaling feature to control the time step size in this case, i chose a.
Build the simulation model of twodimensional orthogonal cutting process of workpiece and tool by the. Based on the elasticplastic material deformation theory, this theme established a strain hardening model. Mass scaling procedures are to be conducted in accordance with the scaling regulation ar 1952002. Selective mass scaling sms can be used to control the required run time by increasing the model critical time step by adding artificial mass to a limited number of stiff elements like, the transverse reinforcements. Another beneficial effect of the mass scaling can be further observed noting that the. The variable mass scaling option is used to prevent the stable time increment from decreasing below a specified value.
Linear and highly non linear problems can be effectively solved. A mass changebased method based on outputonly data for the rescaling of mode shapes in operational modal analysis oma is introduced. To reduce the cpu cost and improve the performance, mass scaling is often used to increase the time step size in each cycle. The tool material is tool steel, which is modeled as a rigid body. Finite element simulation of orthogonal metal cutting using. Consequently, longer run time for the simulation process is needed with explicit time integration. Simulation of thermomechanical forming process with ls. Ansa checks the validity of all the joint definition of lsdyna. For the project, rollsroyce created a family of dummy engine models using solid elements and as many as 200 million degrees of freedom. An alternative to conventional mass scaling is the selective mass scaling sms introduced by ls dyna. The conventional mass scaling for translational degrees of freedom is described in manuals of lsdyna, radioss etc.
The variable mass scaling option is used to perform mass scaling throughout a step. If a semi automatic scaling without a factor but with a target time increment is used instead, it does run very fast, but the results are not accurate. It uses constraint and penalty methods to satisfy contact conditions. Computational and multiscale mechanics group cmmg ls. Simulation of thermomechanical forming process with lsdyna. One of the key objectives of this thesis is to document the use of ls dyna to model metal cutting, allowing other researchers to more quickly build on this work. Towards objective simulation of quasistatic failure using. Selective mass scaling for distorted solidshell elements in. By focusing an artificial mass scaling on this domain, the critical time step may be increased substantially without significantly affecting the low. Here only highfrequency modes are affected by the extra bulk and these only have a minor. I used the mass scaling option to help increase the computational efficiency because without mass scaling, my simulation is.
The mass distribution matrix, which is defined as a diagonal matrix whose diagonal elements represent the ratios among the diagonal elements of the mass matrix, is calculated using the unscaled mode shapes. Finite element simulation of orthogonal metal cutting. In developers forum, dynamore, stuttgart, germany, 2011, 2011. These techniques have worked extremely well over the past twenty years in numerous applications such as fullcar crashworthiness studies, systemcomponent analysis, and occupant.
Mass scaling is an estimate of the volume as not every harvested log or tree is. If both parameters are included, the mass is first scaled by the value assigned to the factor parameter and then possibly scaled again, depending on the values assigned to. In this problem a group of elements is stretched such that they experience severe distortions. Selective mass scaling for explicit finite element analyses. A root identification file adaptrid gives the parent.
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